Industries We Serve

We focus on assets where failure carries operational, safety, or regulatory consequences—and where the cost of being wrong is measured in millions.

Why This Matters

In these industries, the question isn't whether you have condition monitoring—it's whether your decisions are defensible when something goes wrong. We provide the independent evidence that backs up your run/stop decisions.

Power Generation

Power Generation

Turbines, generators, and bearing systems.

SimGen is engaged when internal teams need independent justification for high-impact decisions.

Failure Cost
$500K–$2M
per day unplanned outage
Lead Time
4–8 weeks
typical replacement lead time
Primary Risk
Grid stability
regulatory exposure

Validated on bearing datasets and C-MAPSS turbine degradation with 96% operator significance.

Rail & Transit

Rail & Transit

Wheel bearings, axle systems, traction motors, and gearboxes.

Used when safety, regulatory exposure, or public accountability requires defensible reasoning.

Failure Cost
$50K–$200K
per service disruption
Lead Time
6–12 months
regulatory investigation
Primary Risk
Passenger safety
zero tolerance environment

Safety-critical with regulatory oversight. Our stability metrics validated across extreme load cycles.

Mining

Mining

Crushers, conveyors, SAG mills, ball mills, and haul truck systems.

Applied when downtime decisions have multi-million-dollar consequences and need third-party backing.

Failure Cost
$1M–$5M
per day production loss
Lead Time
2–6 months
major component lead time
Primary Risk
Production targets
board-level visibility

Harsh environments with equipment that fails in ways hard to justify shutting down.

Oil & Gas

Oil & Gas

Pumps, compressors, turbomachinery across upstream, midstream, and downstream.

Engaged when HSE compliance and regulatory audit trails require independent technical documentation.

Failure Cost
$2M–$10M
per major compressor failure
Lead Time
12–24 months
turbocompressor lead time
Primary Risk
HSE incidents
regulatory shutdown risk

Regulatory scrutiny demands audit-ready evidence. Reports built for compliance review.

Heavy Manufacturing

Heavy Manufacturing

CNC spindles, presses, furnaces, and production-critical rotating assets.

Called when production pressure makes it hard for internal teams to recommend downtime objectively.

Failure Cost
$100K–$500K
per day production loss
Lead Time
1–3 months
specialized component lead
Primary Risk
Supply chain
customer delivery risk

Production downtime measured in lost revenue per hour. Know exactly when intervention is required.

The Common Thread

High Consequence Failures

Assets where unplanned failure costs millions, disrupts operations, or triggers regulatory scrutiny. These are the decisions that keep reliability engineers up at night.

Political Run/Stop Decisions

Situations where stopping the asset has its own consequences—lost production, missed targets, supply chain disruption. You need independent evidence to back your call.

We don't sell monitoring software.

We issue independent operational risk determinations. When the audit happens—and it will—you have a signed, dated, defensible answer for why you made the decision you made.

Equipment We Currently Assess

Validated for decision-grade operational risk determinations:

Bearings
Compressors
Oil & Gas Wells

These equipment classes have been validated across real datasets and are supported by full Evidence Reports, fleet prioritization, and irreversibility analysis.

Preliminary & Research Equipment

We may assess these equipment types when sufficient field data is available. Validation is ongoing:

Turbines (preliminary)
Fans & Blowers
Mills
Crushers

Scope and applicability are confirmed prior to engagement.

SimGen does not apply generic models across equipment classes. Each asset type requires validated, direction-aware analysis.

Which Assets Need Assessment?

Tell us about your equipment and we'll determine if our methodology applies to your situation.

Discuss Your Assets